About

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Industrial Automation Engineer | PLC/HMI | Motion Control & Networking

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I’m Kyle Wilson, Lead Senior Controls Project Engineer and trusted technical resource.

With over two decades of hands-on experience, I have been at the forefront of designing, developing, and implementing world-class automation systems across diverse industries, including food & beverage, automotive, medical devices, and custom machinery. My expertise lies in crafting scalable and robust solutions that not only meet but exceed operational efficiency and reliability standards.

Technical Proficiencies:

  • PLC & HMI Development: Proficient in programming and configuring Allen-Bradley (ControlLogix, CompactLogix) systems using Studio 5000, as well as developing intuitive HMI interfaces with platforms like Ignition, FactoryTalk, and AVEVA InTouch.
  • Motion Control Systems: Experienced in integrating and tuning servo systems, ensuring precise motion profiles and synchronization for complex machinery.
  • Industrial Networking: Deep understanding of industrial communication protocols, including EtherNet/IP, Profinet, and Modbus TCP, facilitating seamless integration and data exchange between devices.
  • Electrical Design & Documentation: Adept at creating and interpreting electrical schematics using AutoCAD Electrical and EPLAN Electric P8, ensuring accurate and efficient system layouts.
  • Database Management: Skilled in managing and querying databases using SQL and Access, with experience in historian data storage solutions for process data analysis.
  • Version Control & Software Management: Utilize Git for version control, ensuring collaborative development and maintaining code integrity across projects.

Project Leadership & Execution:

I have successfully led cross-functional teams through the complete project lifecycle, from initial concept and design to commissioning and maintenance. My approach emphasizes:

  • Solution Architecture: Designing systems that are modular, scalable, and aligned with client objectives.
  • Comprehensive Documentation: Developing detailed technical documentation, user manuals, and standard operating procedures (SOPs) to support system understanding and maintenance.
  • Testing & Validation: Conducting thorough Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to ensure systems meet all functional and safety requirements.
  • Maintenance & Troubleshooting: Implementing preventative maintenance strategies and swiftly diagnosing issues to minimize downtime and maintain system integrity.

Professional Attributes:

Known for my ability to operate independently while maintaining open and proactive communication with stakeholders. I prioritize project goals and team success over personal accolades, fostering a collaborative and results-driven environment. My commitment to safety standards, including OSHA, NFPA 79, and ISO 13849, ensures that all solutions not only perform optimally but also adhere to the highest safety protocols.